Full-Size Chest Rigs: Why Bigger Still Has Its Place

We’ve entered the age of “micro everything.” From minimalist plate carriers to micro chest rigs, the industry has leaned hard into lightweight, low-profile setups. And in certain contexts, that’s a good thing. A slim, stripped-down rig is great for mobility, short-duration missions, or range use where resupply is close at hand.

But when it comes to sustained fighting loads or situations where you don’t have the luxury of running light, a full-size chest rig still earns its keep. If I had to grab a rig without plates and head into a fight, I’d want it to be one that covers every essential without compromise.

One of our contractors was kind enough to let us use his rig for a photo example. His setup carries:

• 6+ magazines for staying in the fight longer.

• Water and food for sustaining himself when resupply isn’t guaranteed.

• Admin space for radios, maps, notebooks, and mission-essential items.

That’s the beauty of a full-size rig: it’s not just about ammo carriage, it’s about sustainment and versatility.

Why Full-Size Rigs Still Work Better Than Micro

Sustainment capacity: Bigger rigs allow you to carry food, water, batteries, and medical supplies — things that keep you alive beyond the first contact.

Better load distribution: More surface area means weight can be spread evenly, reducing hot spots and fatigue over long movements.

More real estate for comms: Full rigs give you the space for dual radios, antennas, and secure cable routing.

Admin & mission gear: Maps, pens, notepads, strobes, and other command-and-control tools actually have room to live.

Adaptability: A full-size rig can be stripped down for lighter use, but a micro rig can’t grow when you need more capability.

In short: micro rigs have their place, but they’re not a replacement for the full-size chest rig. When the situation demands a fighting load — the kind that keeps you in the fight and on your feet — full-size rigs still dominate.